Product Description
1
Product:
Name: Agricultural machinery rear wheel hub assembly hot forging parts heavy duty forged steel drive axle wheel hub
Material: 42CrMo
Processing: die forging
Surface treatment: Sand blast
Weight: From .1kg-20kg
Packing: Standard Export Packing
Min order: 1000pcs
Standard: JIS, DIN, ASTM, GB
Customized production is available as your drawings or sample.
| Process | Die Forging | ||||||
| Material | Stainless Steel, Carbon Steel, Alloy Steel | ||||||
| Weight | 1Kg~20Kg | ||||||
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | ||||||
| Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
| Performance testing | Hardness tester, Tensile testing machine | ||||||
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | ||||||
| Thread Gauge , Height Gauge | |||||||
| Roughness | Ra1.6~Ra6.3 | ||||||
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | ||||||
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | ||||||
| 60000T / Years | |||||||
| Lead Time | Normally 30 – 45 Days. | ||||||
| Payment Terms | T/T , L/C | ||||||
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
| Certification | ISO9001:2008, IATF16949:2016 | ||||||
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
4
Company profile
Establis5hed in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is 1 of the subsidiaries of HiHangZhou Group, a globally recognized enterprise Involved in multiple fields of high-end machine and equipment manufacturing. Our company is the expert in forging ,casting and machining metal application solutions for manufacturing industries.
We provide top-level competitive ferrous metals products and services which are used in the fields of vehicle, rail, power generation, mining and excavation, forestry and agriculture machinery etc. We have passed ISO/TS16949 quality management system certification in 2571 .
HiHangZhou Precision Forging Technology Co., Ltd. pursue the principle of ” try our best to build the company into an ideal platform for all of employees to achieve our value and to contribute to society”, Through the efficient, positive, responsible, open and innovative team, focusing on our customers’ needs, quick response, continuous improvement,meeting the customers’ requirement for quality, cost, delivery and service and striving to exceed our customers’ expectations. We are striving to be a leading forged metal products provider in the industry.
5
Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
6
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
7
FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
5
Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
6
Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a damaged axle hub affect the overall performance and safety of a vehicle?
Yes, a damaged axle hub can significantly affect the overall performance and safety of a vehicle. Here’s a detailed explanation of how a damaged axle hub can impact a vehicle:
1. Wheel Stability:
A damaged axle hub can compromise the stability of the wheel assembly. If the hub is bent, cracked, or worn out, it may not provide a secure mounting point for the wheel. This can result in wheel wobbling or excessive play, leading to unstable handling and compromised vehicle control. A wobbling wheel can also cause vibrations, which can affect the comfort of the passengers and potentially lead to further damage to other components of the suspension system.
2. Wheel Bearing Performance:
The axle hub houses the wheel bearings, which are critical for smooth wheel rotation and weight support. A damaged axle hub can negatively impact the performance of the wheel bearings. For example, if the hub is misaligned or has damaged bearing races, it can cause excessive friction, uneven wear, and premature failure of the wheel bearings. This can lead to wheel noise, reduced fuel efficiency, and compromised safety as the wheel may seize or detach while driving.
3. Brake System Integration:
In many vehicles, the axle hub integrates with the brake rotor or drum. A damaged axle hub can affect the proper installation and function of the braking components. For example, if the hub has damaged mounting surfaces or incorrect dimensions, it may result in brake rotor runout or misalignment. This can cause uneven braking, pulsation in the brake pedal, and reduced braking performance, compromising the vehicle’s ability to stop safely and efficiently.
4. Wheel Alignment and Suspension:
The axle hub plays a role in maintaining proper wheel alignment and supporting the suspension system. A damaged axle hub can lead to misalignment, affecting the camber, toe, or caster angles of the wheel. Improper wheel alignment can result in uneven tire wear, compromised handling, and reduced stability, impacting overall vehicle performance and safety. Additionally, a damaged hub may not provide adequate support for the suspension components, leading to increased stress and potential failure of other suspension parts.
5. Risk of Wheel Separation:
If a damaged axle hub is not addressed promptly, there is a risk of wheel separation. A severely damaged hub can eventually fail, causing the wheel to detach from the vehicle while in motion. Wheel separation is extremely dangerous and can result in a loss of control, vehicle instability, and potential accidents with severe consequences for the occupants and other road users.
6. Overall Safety:
The overall safety of the vehicle can be compromised when the axle hub is damaged. The stability, braking performance, wheel alignment, and suspension function are critical for safe operation. A damaged axle hub can negatively impact these aspects, increasing the risk of accidents and reducing the ability to control the vehicle effectively.
In summary, a damaged axle hub can have a significant impact on the overall performance and safety of a vehicle. It can compromise wheel stability, impair wheel bearing performance, affect brake system integration, disrupt wheel alignment and suspension, and increase the risk of wheel separation. It is crucial to address any signs of axle hub damage promptly to ensure the safe and efficient operation of the vehicle.
Can a worn or damaged wheel bearing impact the performance of an axle hub?
Yes, a worn or damaged wheel bearing can significantly impact the performance of an axle hub. The wheel bearing plays a crucial role in supporting the weight of the vehicle and allowing the wheels to rotate smoothly. Here’s a detailed explanation of how a worn or damaged wheel bearing can affect the performance of an axle hub:
- Wheel rotation: The axle hub, along with the wheel bearing, enables the smooth rotation of the wheel. When the wheel bearing is worn or damaged, it can cause irregular or uneven rotation of the wheel. This can result in vibrations, noise, and an overall rough ride quality.
- Excessive play: A worn wheel bearing may develop excessive play or looseness. This can cause the wheel to wobble or have noticeable movement when jacked up or when driving. Excessive play in the wheel bearing can affect the vehicle’s stability, handling, and control, making it more difficult to steer accurately.
- Noise: Worn or damaged wheel bearings often produce noticeable noise. The noise can vary from a low humming or rumbling sound to a high-pitched whining or grinding noise. The noise may become more pronounced when turning or when the vehicle is under load. Ignoring the noise and continuing to drive with a faulty wheel bearing can lead to further damage and potential safety hazards.
- Heat buildup: A damaged wheel bearing may generate excessive heat due to increased friction and inadequate lubrication. The heat buildup can cause the bearing to expand, leading to further damage and potential failure. Overheated wheel bearings can contribute to premature wear of other components within the axle hub assembly, such as the axle shaft or hub assembly itself.
- Uneven tire wear: A worn or damaged wheel bearing can result in uneven tire wear. As the wheel doesn’t rotate properly or experiences excessive play, it can cause the tire to wear unevenly. This can lead to premature tire wear on specific areas of the tread, affecting the tire’s performance, lifespan, and overall safety.
- Reduced fuel efficiency: When a wheel bearing is damaged or worn, it can create additional resistance and drag on the wheel. This increased rolling resistance can have a negative impact on fuel efficiency, causing the vehicle to consume more fuel to maintain speed and overcome the additional resistance. Thus, a faulty wheel bearing can lead to decreased fuel efficiency and increased operating costs.
It’s important to address any signs of a worn or damaged wheel bearing promptly. If you suspect a problem with the wheel bearing or experience any of the symptoms mentioned above, it is recommended to have the vehicle inspected by a qualified mechanic or automotive technician. They can assess the condition of the wheel bearing and perform the necessary repairs or replacement to restore the proper performance of the axle hub and ensure safe operation of the vehicle.
In summary, a worn or damaged wheel bearing can have a significant impact on the performance of an axle hub. It can affect wheel rotation, cause excessive play, produce noise, lead to heat buildup, result in uneven tire wear, and reduce fuel efficiency. Prompt inspection and necessary repairs or replacement of a faulty wheel bearing are essential to maintain the optimal performance and safety of the axle hub.
Can axle hubs impact the alignment of a vehicle, and how is this corrected?
Axle hubs can indeed impact the alignment of a vehicle, and any alignment issues arising from the axle hubs should be corrected to ensure optimal vehicle handling, tire wear, and overall safety. Here’s a detailed explanation:
An axle hub is a critical component that connects the wheel assembly to the vehicle’s suspension. It houses the wheel bearings and provides the mounting point for the wheel. If an axle hub is damaged, worn, or improperly installed, it can lead to misalignment issues. Here are a few ways axle hubs can impact vehicle alignment:
- Bearing Wear: Axle hubs contain wheel bearings that allow the wheels to rotate smoothly. If the bearings are worn or damaged, they can introduce play or uneven movement in the wheel assembly. This can result in misalignment, causing the vehicle to pull to one side or affect the camber, toe, or caster angles.
- Improper Installation: If an axle hub is not installed correctly, it can introduce misalignment issues. For example, if the hub is not tightened to the specified torque or if the mounting surfaces are not properly cleaned, it can result in uneven pressure distribution and misalignment.
- Impact Damage: Axle hubs can get damaged due to accidents, hitting potholes, or other impacts. Any deformation or misalignment of the axle hub can affect the alignment of the wheel assembly.
To correct alignment issues caused by axle hubs, the following steps are typically taken:
- Inspection: A thorough inspection of the axle hubs is conducted to identify any damage, wear, or improper installation. This may involve removing the wheels and visually examining the axle hubs for signs of damage or wear.
- Replacement: If the axle hubs are found to be damaged, worn, or improperly installed, they need to be replaced. Replacement axle hubs should be sourced from reputable manufacturers or OEM (Original Equipment Manufacturer) suppliers to ensure proper fit and alignment.
- Wheel Alignment: After replacing the axle hubs, a wheel alignment procedure is necessary to correct any misalignment caused by the previous issues. This typically involves adjusting the camber, toe, and caster angles to the manufacturer’s specifications using specialized alignment equipment.
- Additional Repairs: In some cases, axle hub-related alignment issues may have caused additional damage to suspension components or steering linkage. These components should be inspected and repaired as needed to ensure proper alignment and functionality.
It’s important to note that correcting alignment issues caused by axle hubs generally requires the expertise of a qualified mechanic or alignment specialist. They have the necessary knowledge, experience, and equipment to accurately diagnose and rectify alignment problems associated with axle hubs.
In summary, axle hubs can impact the alignment of a vehicle. Issues such as bearing wear, improper installation, or impact damage can introduce misalignment. To correct these alignment issues, a thorough inspection of the axle hubs is conducted, followed by replacement if necessary. Afterward, a wheel alignment procedure is performed to adjust the angles to the manufacturer’s specifications. Professional assistance from a qualified mechanic or alignment specialist is recommended to ensure accurate diagnosis and proper correction of axle hub-related alignment issues.
editor by CX 2023-12-08